Diamond-like carbon/epoxy low-friction coatings to replace electroplated chromium

S. Podgoric*, B. J. Jones, R. Bulpett, G. Troisi, J. Franks

*Corresponding author for this work

Research output: Contribution to journalArticle

16 Citations (Scopus)

Abstract

A series of layered structures based on epoxy resins coated with diamond-like carbon (DLC) are examined as potential replacements for electroplated chromium in aerospace applications. Diamond-like carbon coatings can offer superior mechanical properties and tribological performance; however, in some applications high internal stresses and poor adhesion limit their practical use. A DLC/epoxy system is developed and studied utilising pin-on-disk testing, scanning electron microscopy and atomic force microscopy, resulting in an optimum system with characteristics superior to those of chromium-plated steel. This new coating system has a great potential in restoring worn or damaged aircraft components, without the health and environmental issues associated with chromium plating. The components can be rebuilt and improved over the original condition thus allowing an extension of service life and eliminating the need for costly replacements.

Original languageEnglish
Pages (from-to)996-1001
Number of pages6
JournalWear
Volume267
Issue number5-8
DOIs
Publication statusPublished - 15 Jun 2009
Externally publishedYes

Fingerprint

Diamond
Chromium
chromium
Diamonds
friction
Carbon
diamonds
Friction
coatings
Coatings
carbon
chromium steels
Chromium plating
Epoxy Resins
Aerospace applications
service life
Steel
epoxy resins
plating
Epoxy resins

Cite this

Podgoric, S. ; Jones, B. J. ; Bulpett, R. ; Troisi, G. ; Franks, J. / Diamond-like carbon/epoxy low-friction coatings to replace electroplated chromium. In: Wear. 2009 ; Vol. 267, No. 5-8. pp. 996-1001.
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Podgoric, S, Jones, BJ, Bulpett, R, Troisi, G & Franks, J 2009, 'Diamond-like carbon/epoxy low-friction coatings to replace electroplated chromium', Wear, vol. 267, no. 5-8, pp. 996-1001. https://doi.org/10.1016/j.wear.2009.01.014

Diamond-like carbon/epoxy low-friction coatings to replace electroplated chromium. / Podgoric, S.; Jones, B. J.; Bulpett, R.; Troisi, G.; Franks, J.

In: Wear, Vol. 267, No. 5-8, 15.06.2009, p. 996-1001.

Research output: Contribution to journalArticle

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AU - Jones, B. J.

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AU - Franks, J.

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AB - A series of layered structures based on epoxy resins coated with diamond-like carbon (DLC) are examined as potential replacements for electroplated chromium in aerospace applications. Diamond-like carbon coatings can offer superior mechanical properties and tribological performance; however, in some applications high internal stresses and poor adhesion limit their practical use. A DLC/epoxy system is developed and studied utilising pin-on-disk testing, scanning electron microscopy and atomic force microscopy, resulting in an optimum system with characteristics superior to those of chromium-plated steel. This new coating system has a great potential in restoring worn or damaged aircraft components, without the health and environmental issues associated with chromium plating. The components can be rebuilt and improved over the original condition thus allowing an extension of service life and eliminating the need for costly replacements.

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